Hello,
I made two temperature sensors encapsulated in glass vial caps, filled with thermal conductive silicon grease and sealed with silicone sealant, as described here in my first post.
The first one (see photos attached to my first post) was made around dec 26th, 2014 and since then has been dipped in my acquarium and connected to the temperature controller.
The second one (see photo attached here) was made around jan 10th, 2015 and since then has been dipped in water and connected to a second unit of my temperature controller.
Both of them remains perfectly sealed after almost three months and I'm convinced that this implementation technique is the most convenient one.
In particular:
- SMD components are more practical than PTH ones that I used in my previous probes;
- a small double sided PCB, drilled for LM35 and milled with a minidirll cutting tool, makes a very good support for the probe components, small enough to fit in the vial cap (I used 1,6mm laminate because I don't have 0,8mm laminate, but this last would be even better);
- silicone sealant makes a very good seal both with glass and wires silicon coating, preventing water to get in by capillarity;
- thermal silicon grease makes a very good thermal contact between glass and LM35 case, giving a very fast thermal response to the probe; in particular, I've been able to appreciate within few seconds the temperature differences between various parts of my acquarium: for example, bottom water is about 0,3°C colder than water at 10 cm from bottom.
As silicon insulated wire I used some 28 AWG (ext. diameter approx. 1.8mm) that was available in my previous working place. Now I don't have much more of this, but I made a small research on RS components Italy and I found some wire suitable for this application, made by two german producers:
Cavo di collegamento apparecchiature 0,25 mm², trefoli 130/0,05 mm, 300/500 V
Hew Heinz Eilentropp cod. 8955-xx-yyy
coil 5m RS €4,28 coil 20m RS €16,37 coil 100m RS €67,42 RS €68,10
black 8955-01-005 2222-4107 8955-01-020 2222-4113 8955-01-100 2222-4129
red 8955-03-005 2222-4135 8955-03-020 2222-4141 8955-03-100 2222-4157
yellow 8955-05-005 2222-4236 8955-05-020 2222-4258 8955-05-100 2222-4264
green 8955-06-005 not available 8955-06-020 not available 8955-06-100 2222-4220
blue 8955-07-005 2222-4163 8955-07-020 2222-4179 8955-07-100 2222-4191
http://it.rs-online.com/web/c/cavi/cavi-fili-unipolari/cavi-collegamento-per-apparecchiature/?searchTerm=cavo+isolamento+silicone&sort-by=P_breakPrice1&sort-order=asc&applied-dimensions=4294026774&esid=cl_4294967294,cl_4294684510,cl_4294684693,cl_4294026795&m=1Cavo alta temperatura Unipolare Lapp, 300 V, Ø esterno 0.0019m, in rame e silicone, non schermato
Lapp cod. 47x0y
coil 100m RS €22,77
black 47001 724-4443
blue 47002 724-4446
brown 47003 724-4440
yellow 47005 724-4459
red 47104 724-4452
white 47105 724-4456
grey 47106 724-4465
http://it.rs-online.com/web/c/cavi/cavi-fili-unipolari/cavi-per-impieghi-pesanti/?searchTerm=cavo+isolamento+silicone&applied-dimensions=4294026774&esid=cl_4294967294,cl_4294026795&m=1The Hew Heinz Eilentropp cod. 8955-xx-yyy is convenient if you need small quantities in different colours (5m coils), while the Lapp cod. 47x0y is the cheapest in 100m coils (one colour).
I guess that the same articles are available on RS international, as well as as similar wires may be available by others international distributors (Farnell, Digi-Key, Mouser, etc.).
Silicon is a very good insulator that stands higher temperatures than PVC and doesn't releases any chemicals in the acquarium (PVC or other insulating plastics may do). moreover, PVC (and worst Teflon) doesn't seal with silicon sealant as well.
NOTE: allow silicon sealant to dry perfectly (at least 48 hours) before dip it into acquarium water.
So, enjoy yourself with this project and your acquariums.
PeterMcMonty